"Ford is on track to set a new industry record for the highest number of recalled vehicles in a single year in 2026, having already recalled more than 13 million vehicles. This volume is expected to surpass the automaker's own record-breaking 2025 total of nearly 13 million vehicles affected across 153 recalls.
By mid-July 2026, Ford had issued over 50 separate recall campaigns, driven by widespread issues including software faults disabling trailer brakes in 4.4 million trucks, transmission park system defects in 741,000 vehicles, and wiring hazards in 500,000 Bronco SUVs. The automaker attributes this surge to an aggressive internal strategy to identify and fix safety defects, having doubled its safety teams following regulatory fines in late 2024."
"Ford has rehired approximately 350 veteran engineers, referred to as "gray beard" engineers, after its reliance on AI and automated quality control systems failed to meet production standards. Many of these individuals are former employees who were let go when the company initially shifted toward automation, but they were brought back because AI lacked the nuanced human experience required to ensure high vehicle quality."
By mid-July 2026, Ford had issued over 50 separate recall campaigns, driven by widespread issues including software faults disabling trailer brakes in 4.4 million trucks, transmission park system defects in 741,000 vehicles, and wiring hazards in 500,000 Bronco SUVs. The automaker attributes this surge to an aggressive internal strategy to identify and fix safety defects, having doubled its safety teams following regulatory fines in late 2024."
"Ford has rehired approximately 350 veteran engineers, referred to as "gray beard" engineers, after its reliance on AI and automated quality control systems failed to meet production standards. Many of these individuals are former employees who were let go when the company initially shifted toward automation, but they were brought back because AI lacked the nuanced human experience required to ensure high vehicle quality."