So I've got a sliding door issue that I'm gonna have to deal with. It involves a very old, but incredibly sturdy, wood Pella door. It has been an amazing door for us over the many years and the only maintenance I've had to do is replace the rollers and weatherstripping.
Unfortunately, the aluminum cladding on the exterior side of the stationary panel popped out near the bottom a few days ago and it's evident that moisture must have seeped down inside the bottom of the panel and warped the wood badly.
As the photo shows, I put duct tape along where the cladding popped out to prevent the recent snow from getting inside and to allow me to still open the slider door for now. You can see where the sliding door has scratched the paint on the cladding.
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I had a company out to my house yesterday to see if it would be possible for them to repair the stationary panel. Of course they said no and that I'd need to replace the entire door. They quoted me $4,700 to replace this door with a mid-range Pella vinyl door.
My wife and I have retired and I'm not sure how much longer we're going to live in this house, so I'm not very thrilled about spending $4,700 on a new mid-range door or $6,000-$7,000 on a top-range door. I've taken on some pretty major renovation projects on this house, so I'm thinking about attempting to repair the panel myself.
I'm thinking I can take the stationary panel out, remove the aluminum cladding on the bottom of this panel, replace all the wood below the glass, reattach the cladding, carefully seal all the seams with high quality caulking, and repaint the panel. I figure the worst that can happen is it won't work and I'll have to replace the door anyway.
The worst part is I'll have to wait until spring to take this on because it's too freaking cold to open up a 6 foot hole in my house for a few days. If there are any folks who are experienced in this sort of thing, I welcome any advice you might have!